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“A mattress is made more firm or plush based on how much latex is poured into the mold.” She said the flash freezing step gives Talalay its consistent feel. “Liquid latex is a suspension of rubber particles in water, like a shaken snow globe,” Fisher said. “Flash freezing prevents the latex particles from settling to the bottom while gelling into a solid product. This means that the resulting piece of solid Talalay latex has the same consistent feel from top to bottom, and from side to side.” She is leading a resurgence at Talalay Global, the country’s only producer of Talalay process latex foam, which has implemented a lean manufacturing process that drives a continuous improvement cycle throughout the company’s operations. That commitment to quality is helping Talalay Global gain ground in the bedding industry, positioning latex to boost its market share, Fisher said. Talalay Global is one of only two Talalay latex producers in the world. It operates a 227,000-square-foot facility here, where the company has been based since it was founded in 1975. The company makes latex mattresses, mattress cores, and pillows. Founded as Latex International, the company was rebranded in 2015 as Talalay Global, a nod to the unique process by which it produces its latex foam mattresses and pillows. Those latex souffles take time, but they are worth the wait, Kim Fisher said. Hi, online readers.
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